Agglomerating and Pelletizing Single Extruder for Film and Woven Bag

Agglomerating and Pelletizing Single Extruder for Film and Woven Bag

Agglomerating and Pelletizing Single Extruder for Film and Woven Bag

Item Overview                                                                                                          

Abdominal muscles flakes → Abdominal muscles pellets                           HDPE bottle flakes→ HDPE pellets           PET Zip → PET pellets                               PET flakes→  PET pellets 

ALL these supplies can be recycled by our device.  Remember to Feel Cost-free TO Speak to US if you have any other materials to be recycled.


Design Name ACS sequence
Recycling Substance HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, Computer, PS, PU, EPS
Final Solution Form Pellets/ Granules
Technique Composition Belt conveyor, reducing compactor, one screw extruder, pelletizing system, water cooling device, dewatering section, conveying blower and production silo
Output Range 160kg/h-1200kg/h
Feeding Device Belt conveyor (normal), Rolls hauling off unit (Optional)
Compactor Quantity 300 Liters-1400 Liters
Screw Diameter 80mm-180mm (regular)
Screw materials 38CrMoAlA nitride metal( SACM-645), bimetallic ( Optional)
Screw L/D 31/1, 32/1, 34/one, 36/1 (depending on features of recycles)
Barrel’s Heating Ceramic heater or Casting Aluminum heater
Barrel’s Cooling Air cooling via enthusiast blowers
Vacuum Degassing CZPT vented degassing (CZPT)
Pelletizing Variety Water ring die-confront scorching pelletizing
Voltage CZPT Relying on project’s location
Optional Units Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, and so forth.
Delivery Time sixty days soon after buy requires influence.
Guarantee thirteen months given that date of invoice of lading
CZPT Support Venture design, recommendation on manufacturing facility design, set up and commissioning

Functioning actions of ACS Collection compacting and pelletizing method
1. Feeding: as regular layout, plastic scraps this sort of as movie, filament, raffias conveyed into the compacting space via belt conveyor to manage rolls’ scraps, roll hauling off device is an optional feeding technique. Motor drives of conveyor belt and hauling unit cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based mostly on how full the compactor’s space is. Metallic detector can be blended with belt conveyor, and can interlock with manage system, to warn and end the system, in circumstance that steel is located in feeding part.

two. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which induced by substantial speed rotatory blades will warmth and let scraps shrinking just under their agglomerating point. Best created manual framework compacts the materials and directs it into extruder screw. Crushes, dries and compacts the content which allows a fast and stable feeding from the compactor right into the extruder.

three. CZPTization and degassing: A specialized solitary screw extruder used to gently soften the pre-compacted substance. The plastic scraps will be nicely melted, plasticized in a 32 to 34D processing segment. With double-zone vacuum degassing method, volatiles such as low molecular and humidity will be eliminated efficiency, specifically suitable to weighty printed film and material with some h2o articles.

4. Melt filtration: a normal single-plate/ piston double-station display screen changer or non-stop double-plate/ piston 4-station can be mounted on head of extruder to present substantial filtration overall performance. The requirements on the filter technologies rely heavily on the top quality of the enter substance as effectively as the prepared use of granules.

five. Pelletizing: die-face water ring pelletizing technique established as the regular granulating method in ACS system. Self-adjusting pelletizing head for the very best granulate good quality and prolonged uptime thanks to constantly appropriate blades force. RPM of rotatory blades is automatic dependent on melt extruding strain. Innovative dewatering vibration sieve combining with horizontal-sort centrifugal dewatering existing substantial overall performance dried pellets.

Major technological parameter:

CZPT measurement Knowledge of compactor Data of solitary screw extruder Throughput fee(Kg/hr)
Effectiveness quantity(Liter) Motor power(Kw) Diameter of screw(mm) L/D Motor electrical power(Kw)
ACS300/80 three hundred 37 eighty 36 45/55 160-220
ACS500/one hundred five hundred 55 one hundred 36 90/a hundred and ten three hundred-380
ACS800/a hundred and twenty 800 ninety one hundred twenty 36 132 450-480
ACS1000/one hundred forty 1000 a hundred and ten 140 36 160/185 five hundred-650
ACS1200/a hundred and sixty 1200 132 one hundred sixty 34 220/250 800-a thousand
ACS1400/a hundred and eighty 1400 315 180 34 315 1000-1200

ACERETECH Service                                                                                                   
  a. Introduce products and applications detain
  b. CZPTmmend suitable solution
  c. Provide with reference information
  d. Offer lab for test    
 During Manufacturing          
  a. Provide with layout and engineering conditions
  b. Inform the project processing status
  c. Offer other documents
  a. Provide with installation, commissioning and training
  b. Register and record customer information
  c. Offer spare parts
  d. Provide with necessary technical support for new application
  e. Visit customer regularly and correct information

On the web Companies
ACERETECH solutions On-line provides you fast and simple on-line entry to your installed base to purchase your ACERETECH recycling machine original spare parts and check out the Alternatives & Updates appropriate for your line.

It is a user-welcoming interface, CZPT 24/seven, in four languages. And is your a single-end on-line purchasing. Made to make your lifestyle easier in your working day to day organization. It will assist you to increase your line and maintain its overall performance.

About US–ACERETECH CZPT                                                                              

ACERETECH is a creative firm, focusing on the technological innovation R&D of CZPT recycling and providing the equipments and solutions for CZPTs recycling, washing and re-granulation.

ACERETECH’s CZPT recycling technological innovation mainly used in the subject of waste plastics regrinding, washing and re-granuling.

Thanks to the R&D potential and effectively-comprehending industries’ experience, ACERETECH can offer the CZPT CZPT recycling options to customers.

Normal productions ACERETECH’S can give are: Substantial capability efficiency CZPTs Agglomeration and pelletizing device for film recycling and pelletizing process, single screw extrusion and pelletizing line with enforciing feeder for regular potential but vitality-preserving calls for, one screw extrusion and pelletizing line for rigid squander plastics recycling and the line of crushing, washing for squandering for squander and impurity plastics pre-processing.

Advantages of ACERETECH:

  1. Specialized R&D group associated in CZPTs Recycling CZPT far more than 20 several years.
  2. Potential to offer the CZPT plastics recycling options
  3. Total income method masking the pre-income, sales and soon after product sales occupation
  4. Professional sales crew with local language talking ability for English, Spanish Turkish and Russian markets.



a.  If we can fulfill your request and you fascinated in our items, you might spend a go to to the ACERETECH Machine internet site.
b. The meaning of checking out provider, due to the fact viewing is believing, ACERETECH Equipment with very own manufacture and developed& study team, we can send you engineers and make confident you are after-product sales service.
SEE ACERETECH Device HOW TO Ensure THE Good quality!
a. In buy to ensure the accuracy of each portion, we are outfitted with a assortment of specialist processing gear and we have accrued expert processing approaches in excess of the previous several years.
b. Every single ingredient before assembly wants rigorous control by inspecting personnel.
c.  Each and every assembly is in cost by a master who has doing work knowledge for a lot more than fifteen several years
d. After all the equipment are concluded, we will join all the machines and run the total generation line for at least 12 hours to ensure the secure operating in customers’ factory
THE Right after-SALE Services OF ACERETECH Equipment!
a. Soon after end the generation, we will debug the creation line, just take images, videos and send out them to consumers by way of mail or quick tools
b. Following the commissioning, we will package the tools by the standard export package deal for shipment.
c. According to the customer’s ask for, we can arrange our engineers to customers’ factories to do the set up and coaching.
d. Engineers, sales supervisors, and after-sales provider administrators will sort an right after-sales crew, online and offline, to stick to the customers’ venture. 
 Why choose us
a. Lower expense value for a substantial quality and tough machine
b. Low power consumption with higher generation output
c. Overseas set up and education are CZPT
d. Machine warranty with spares in stocking and in-time delivery e. Fast device delivery and installation: AceRetech generates on an common of 10 sets of plastic devices for every month and can provide the device quicker than most manufacturers. The normal shipping time of an AceRetech recycling equipment is sixty days.

Agglomerating and Pelletizing Single Extruder for Film and Woven Bag